See the line before it stops.

A live digital twin of your plant, with AI that acts before the line does.

Mounter BBearing wear · failure risk 72% in about 40 h
86.4%Line OEE
12,480Units this shift
—Shift clock
A running simulation of one SMT line. Plant data on this site is simulated. Open the full command room

The best plants already run this way.

Siemens in Nanjing, Haier in Qingdao, Foxconn and the 238 Lighthouse factories chosen by the World Economic Forum run on live twins and AI.

−78%

Lead time at the Siemens electronics plant in Nanjing

30–50%less unplanned downtime with predictive maintenance1
Up to 90%better defect detection with AI visual inspection2
12 weeksfrom kick-off to a measured result on one line

Sources: Siemens, Haier and NVIDIA/Foxconn releases; World Economic Forum Global Lighthouse Network 2025–2026. 1 McKinsey & Company research on predictive maintenance. 2 Published studies of AI visual inspection against manual inspection. Results depend on the starting point.

Four layers on the machines you already own.

Nothing is replaced. Digital Factory sits on top of the equipment, MES and ERP the plant already runs.

A placement head puts components on a green circuit board

Connect every signal.

PLCs, SMT equipment, AOI and SPI, testers, energy meters and the MES stream into one place over open industrial standards. We start read-only, so production is never touched.

See the whole plant live.

Every line, station and unit, updated every second. One shared picture for operators, engineers and management, on screens and on mobile.

Predict what comes next.

Machine-health models forecast failures days ahead. Vision AI inspects every board. Root-cause models link each defect to the step that caused it.

Act on the best decision.

Actions ranked by their value in EGP, work orders raised for you, and a copilot that answers questions about the plant in plain language.

The industry set 2030. Plant EG-01 can be ready first.

Leading global electronics makers have announced that their factories will be AI-driven by 2030: a digital twin across the value chain, AI agents for quality, production and logistics, safety AI and robotics. Digital Factory puts these pillars to work on one Plant EG-01 line, starting this quarter.

  1. March 2026Leading electronics makers commit to AI-driven factories
  2. This quarterPilot on one Plant EG-01 line (proposed)
  3. 2030AI-driven factories become the industry norm

Source: public 2026 announcements by leading global electronics manufacturers on AI-driven factories by 2030.

An operator's gloved hand on a machine on a production line
People stay in charge. The AI advises, ranks and explains; your team decides.

Machine-health models hear a mounter bearing wearing out days ahead. The repair goes into a planned 25-minute stop instead of a 4.5-hour breakdown.

Fix it before it breaks.

When a machine stops, dozens of alarms fire at once. The AI groups them into one incident, names the root cause and suggests the fix.

One cause, not fifty alarms.

Every recommendation carries its value in Egyptian pounds and its risk, so the morning meeting starts with the decision that matters most.

Decide in pounds, not percent.

Twelve weeks to a measured result.

  1. Two weeksFirst, connect: choose the pilot line together, link the data read-only, agree the baseline.
  2. Four weeksThen see: the pilot line live on screens and mobile for the line team.
  3. Four weeksNext, predict: predictive maintenance, vision AI and the copilot switched on.
  4. Two weeksFinally, prove: results measured against the baseline and signed off by your team.
Two workers at a machine control panel
A row of industrial air connectors on a machine

Break a machine. Watch the AI respond

Opens the command room with ten real-world drills. Prefer the business case? See the 12-week plan.